Engineered for the Hardest Environments

High-torque motor systems for wind, nuclear, pumps, actuators, and defense — built in Fort Worth, Texas.

Explore Our Platform
HET Drone Motor

More mission. Less motor. Explore our Group 1–3 UAS application focus.

Explore Drone Motors
90+ Patents
1,000+ Motors shipped across industrial applications
2018 Founded

Technology Partners

Bachmann Keba Richardson Electronics WECS

The Challenge

The Industrial Motor Problem

01

Size & Weight

Legacy motors are oversized for their output. Gearboxes add weight, cost, and additional failure points to every installation.

02

Reliability

No graceful degradation — when one phase is lost, the entire motor shuts down. Every failure becomes a full-system event.

03

Efficiency

45% of global electricity powers motors,1 yet century-old topologies have plateaued. Incremental gains can't close the gap.

Linear Labs built a new motor class from the ground up to solve all three.

1IEA 4E & ABB, 2023. Electric motor systems account for over 45% of global electricity consumption.

Our Technology

The HET: Three Motors Working as One

A patented circumferential flux architecture purpose-designed for the highest torque density in any motor class — delivering breakthrough efficiency and fault tolerance in a compact package.

2X Torque Density
97% Peak Efficiency
50% Lighter
90+ Patents
Linear Labs technician testing HET motor with monitoring systems

Ready to explore what our motor architecture can do for your application?

The Highest-Torque Electric Machine in Its Class

Purpose-designed from the ground up for maximum torque density — the first fundamental advancement in motor architecture in over 100 years.

How It Works

Circumferential Flux Architecture

The HET (Hunstable Electric Turbine) is a patented 4-rotor permanent magnet architecture purpose-designed for the highest torque output in its class. It combines axial and radial flux paths into a single circumferential flux tunnel — extracting more torque per kilogram than any conventional motor topology.

Unlike legacy radial-flux machines limited by a single flux path, the HET's multi-axis approach creates the equivalent of three motors working in concert — maximizing flux linkage while minimizing copper losses.

Key Specifications

  • 4-rotor, shaft-driven magnet architecture
  • Combined axial + radial flux paths (circumferential flux tunnel)
  • Multi-phase ride-through capability
  • Built-in fault tolerance — graceful degradation, not full shutdown
  • Not dependent on rare earth metals
  • Scalable from 10 kW to 2.2 MW

*2× torque density, 50% weight reduction, and 97% peak efficiency based on Linear Labs internal testing of HET prototypes vs. equivalent-rated radial-flux motors, air-cooled at rated operating point.

Close-up of HET motor rotor assembly on precision test bench

Performance Data

Benchmarked Against Industry Leaders

Validated performance comparisons across three power classes.1 All figures are air-cooled.

Class Motor Power Volume (L) Mass (kg) Torque Density (Nm/L) Specific Torque (Nm/kg) Size & Weight Reduction
Small — Industrial Pumping
HET-IR 19.8 kW 8.5 26.5 4.91 1.58 —
ABB 18.6 kW 23.7 131.5 4.17 0.75 36% vol / 20% mass
Medium — Large Mobility
HET-IR 90 kW 33 117 22.10 6.15 —
DANA 100 kW 68 180 9.95 3.78 48% vol / 65% mass
Large — E-Frac Pumping
HET-IR 1,649 kW 972 3,700 21.60 5.68 —
AmeriMex 1,728 kW 2,024 8,164 10.87 2.69 48% vol / 45% mass

All figures air-cooled. Torque density = Nm/L (volumetric), Specific torque = Nm/kg (gravimetric). Size & Weight Reduction = HET-IR as a percentage of competitor volume/mass.

1HET values from Linear Labs internal testing. Competitor values from published product datasheets (ABB M3BP series, DANA TM4 SUMO, AmeriMex PMG series).

Small — Industrial Pumping
HET-IR — 19.8 kW
Volume8.5 L
Mass26.5 kg
Torque Density4.91 Nm/L
Specific Torque1.58 Nm/kg
vs. ABB — 18.6 kW
Volume23.7 L
Mass131.5 kg
Torque Density4.17 Nm/L
Specific Torque0.75 Nm/kg
Size & Weight36% vol / 20% mass
Medium — Large Mobility
HET-IR — 90 kW
Volume33 L
Mass117 kg
Torque Density22.10 Nm/L
Specific Torque6.15 Nm/kg
vs. DANA — 100 kW
Volume68 L
Mass180 kg
Torque Density9.95 Nm/L
Specific Torque3.78 Nm/kg
Size & Weight48% vol / 65% mass
Large — E-Frac Pumping
HET-IR — 1,649 kW
Volume972 L
Mass3,700 kg
Torque Density21.60 Nm/L
Specific Torque5.68 Nm/kg
vs. AmeriMex — 1,728 kW
Volume2,024 L
Mass8,164 kg
Torque Density10.87 Nm/L
Specific Torque2.69 Nm/kg
Size & Weight48% vol / 45% mass

All figures air-cooled. Size & Weight = HET-IR as % of competitor volume/mass.

1HET values from Linear Labs internal testing. Competitor values from published product datasheets.

Integrated System

Better Motors. Better Controllers. Better Software.

Better Motors

Patented HET architecture delivers 2× torque density and 50% weight reduction across all power classes — from 10 kW to 2.2 MW.

Better Controllers

Purpose-built drive electronics optimized for circumferential flux, with fault-tolerant multi-phase ride-through that keeps systems running even when phases are lost.

Better Software

Integrated diagnostic and control software enables predictive maintenance, real-time performance optimization, and remote monitoring across deployed fleets.

Scalability

From 10 kW to 2.2 MW

The HET architecture scales across the full industrial power spectrum.

10 kW — Built & Deployed
20 kW — 2.2 MW — Modeled
10 kW 100 kW 500 kW 1 MW 2.2 MW
90+

Patents issued or pending worldwide

Concept illustration of an autonomous cargo aircraft over a desert test range
HET Drone Motor   /   Group 1–3 UAS

More mission.
Less motor.

Compact, high-output electric propulsion for the next generation of unmanned aircraft. American engineering. Less mass. Less magnet material.

Discuss your aircraft
Aircraft concept illustration. Not a deployed HET platform.
25.6%Lighter motor9.44 kg vs. 12.69 kg¹
31.7%Smaller envelopeCylindrical volume comparison¹
58.1%Less magnet massNeodymium: 0.93 kg vs. 2.22 kg¹
U.S.Built in Fort WorthTexas-based motor engineering

¹ HET-IR98 vs. M90C60 in Linear Labs’ engineering comparison. Adjusted mass estimate; not flight-qualified specifications. See comparison basis below.

Portfolio example / HET-IR98

A smaller core.
A bigger design opportunity.

The HET-IR98 is one example from the HET Drone Motor portfolio supporting Group 1–3 UAS. It illustrates our approach: give aircraft designers more useful output from less motor, with configurations matched to the aircraft and its mission.

Less propulsion mass can free up room in the aircraft weight budget for payload, battery capacity, or structural margin. A compact envelope gives integrators more freedom to package the propulsion system.

51.4 kWReported at 100% throttle¹
206 NmReported at 2,380 RPM¹
243 × 94 mmDiameter × axial length

¹ Engineering comparison values, not continuous-duty ratings. Motor, controller, propeller, cooling, and mission duty cycle must be validated together.

HET-IR98 / 24S22POriginal Linear Labs HET-IR98 motor CAD rendering from the supplied comparison report
HET-IR98: a portfolio example.Original engineering rendering
The HET advantage

Performance that earns
its place on the aircraft.

Start with motor-level evidence. Then prove the advantage across the complete propulsion system and the actual mission profile.

01 / Output

15.2% more reported power.

The comparison reports 51.4 kW for HET-IR98 versus 44.6 kW for M90C60 at the 100% throttle point. More output in a lower-mass package is the starting point for a stronger propulsion design.

02 / Packaging

Less motor. More design freedom.

The HET-IR98 model is 3.25 kg lighter and 29 mm shorter axially than the benchmark. That creates potential room for payload, energy storage, or tighter airframe integration.

03 / Material efficiency

More output. Less neodymium magnet.

0.93 kg of neodymium magnets versus 2.22 kg in the benchmark. A 58.1% reduction in magnet mass, with more reported output from less critical magnet material.

04 / System engineering

Designed around the mission.

Propulsion is more than a motor. We start with your power, RPM, voltage, duty cycle, cooling, and weight targets to evaluate the right HET configuration and controller pairing.

Explore the engineering comparison & assumptions
MetricM90C60HET-IR98HET difference
Motor mass12.69 kg9.44 kg, adjusted25.6% lower
Diameter × length257 × 123 mm243 × 94 mm31.7% less envelope volume
Neodymium magnet mass2.22 kg0.93 kg58.1% lower
Output, 100% throttle44.60 kW51.40 kW15.2% higher
Torque, 100% throttle178.90 Nm206.00 Nm15.1% higher

Basis: Linear Labs, “M90C60 vs HET-IR98 Technical & Performance Evaluation,” supplied updated report, pages 1–3. The report uses calculated component masses, including a 0.6× winding-mass adjustment for HET. Volume reduction is derived as 1 − (243² × 94)/(257² × 123), using cylindrical outer envelopes, not material volume. Figures are rounded.

These are model-specific engineering comparisons, not claims against every competing motor. No flight-time, payload, continuous-power, airworthiness, NDAA, or Blue UAS qualification is implied. Application-specific bench, thermal, and flight validation remain required. The confidential report is not available for public download.

Supporting Group 1–3 UAS

Every group.
Engineered for the mission.

The HET Drone Motor portfolio supports Group 1, Group 2, and Group 3 UAS, from compact unmanned aircraft to tactical VTOL and heavy-lift platforms. We match the motor configuration to your aircraft’s power, mass, speed, and integration requirements.

Group 1

Compact
unmanned aircraft.

HET motor configurations for smaller platforms where low mass, compact packaging, and domestic sourcing matter.

Group 1 support.
Configured for your aircraft.
Group 2

Tactical VTOL &
longer missions.

HET motor configurations built around endurance, propulsion efficiency, compact packaging, and reliable integration.

Group 2 support.
Configured for your mission.
Group 3

Heavy lift.
Cargo. Long range.

HET motor configurations for higher-power aircraft where compact, high-output propulsion can create meaningful system-level value.

Group 3 support.
Configured for your power requirements.

Motor selection and integration are application-specific. Performance figures shown on this page apply to the HET-IR98 benchmark configuration, not every motor configuration across Group 1–3.

Linear Labs manufacturing facility
American engineering / Fort Worth, Texas

A domestic propulsion partner. Not just a part number.

Bring your next aircraft program closer to the team designing its motor. Work with Linear Labs on application fit, integration requirements, and the path from evaluation to production.

Domestic-content and procurement requirements are reviewed by program. U.S. manufacturing does not by itself establish NDAA or Blue UAS compliance.

HET Drone Motor / Engineering evaluation & OEM integration

Modernize the Weakest System in the GE 1.5 Fleet

PitchPro 2000: Complete pitch system replacement — without repowering.

The Challenge

Aging Pitch Systems Cost the Industry Billions

The GE 1.5 fleet — the most widely deployed turbine in North America — is aging out. Pitch system failures are the #1 cause of unplanned downtime.

7,000+1 Aging turbines in the GE 1.5 fleet
20%+2 Of downtime caused by pitch system failures
$150K–$300K3 All-in cost per pitch failure (crane, parts, labor, downtime)

1GE Vernova 2024 Annual Report; AWEA fleet data. The GE 1.5 series is the most widely deployed turbine platform in North America.

2Padman, "Pitch System Reliability in Wind Turbines," North American Clean Energy, 2016; Windurance reliability studies.

3Industry estimates. Includes crane mobilization, replacement parts, labor, and lost production during downtime.

The Solution

PitchPro 2000: Complete System Replacement

A drop-in replacement that modernizes every component of the pitch system — motor, drive, PLC, and diagnostics — in a single installation.

PitchPro 2000 complete pitch system — HET motor, KEBA drive, Bachmann PLC, and ultracapacitor bank

PitchPro 2000 — Complete Pitch System Assembly

▲

Increased Uptime

Eliminate the #1 cause of unplanned downtime with modern, fault-tolerant components

▼

Decreased O&M Costs

Reduce service calls and extend maintenance intervals with built-in diagnostics

⚡

Energy Efficiency Gains

97% motor efficiency captures more energy from every wind event

$

Optimized Project Returns

12–18 month payback extends turbine life without the cost of repowering

System Components

  • HET Motor — 97% efficiency, 50% lighter, IP55 rated
  • Keba PitchMaster 2 — Modern pitch drive with advanced control
  • Bachmann PLC — Industrial-grade programmable logic controller
  • Richardson Ultracaps — Backup power for emergency feathering
  • Modular Panel — Pre-wired, drop-in design for fast installation
HET pitch motor — compact highest-torque design

HET Pitch Motor

PitchPro 2000 integrated control panel with VFD, PLC, and communications

Integrated Control Panel

Ultracapacitor bank for emergency blade feathering backup power

Ultracapacitor Bank

Production Hardware

Engineered, assembled, and tested at our Fort Worth production facility.

Comparison

Legacy vs. PitchPro 2000

Component Legacy System PitchPro 2000
Motor Brushed DC or legacy AC induction HET permanent magnet (97% efficiency)
Weight Standard industrial weight 50% lighter — easier nacelle handling
Drive Aging variable-frequency drive Keba PitchMaster 2 with modern control
PLC Legacy controller, limited diagnostics Bachmann PLC with full SCADA integration
Diagnostics Manual inspection, reactive maintenance Real-time monitoring, predictive alerts
Installation Component-by-component replacement Modular drop-in panel, single installation
Motor
Legacy Brushed DC or legacy AC induction
New HET permanent magnet (97% efficiency)
Weight
Legacy Standard industrial weight
New 50% lighter — easier nacelle handling
Drive
Legacy Aging variable-frequency drive
New Keba PitchMaster 2 with modern control
PLC
Legacy Legacy controller, limited diagnostics
New Bachmann PLC with full SCADA integration
Diagnostics
Legacy Manual inspection, reactive maintenance
New Real-time monitoring, predictive alerts
Installation
Legacy Component-by-component replacement
New Modular drop-in panel, single installation

Return on Investment

The Economics of Modernization

12–18 mo4 Payback period
50–150%+4 10-year IRR
$50K–$100K+4 Annual savings per turbine
80%+4 Pitch downtime reduction

4Projected estimates based on Linear Labs fleet modeling. Actual results will vary by site conditions, turbine age, and operating environment.

Why modernization pays for itself

01 Extend turbine life 10–15 years without repowering
02 Eliminate the #1 cause of unplanned downtime — pitch system failures
03 Avoid costly crane mobilizations, emergency truck rolls, and replacement parts
04 Recover lost revenue from production downtime across the fleet

Case Study

Proven in the Field

Lamar Light & Power — Commercial Deployment

The PitchPro 2000 system was installed at Lamar Light & Power in Q1 2026, replacing the legacy electric pitch system on a GE 1.5 MW turbine. The drop-in retrofit was completed with zero structural modifications. Operational data confirmed the system's performance across a full range of wind conditions, validating efficiency, response time, and reliability targets.

Installed Q1 2026
Validated Performance Confirmed
Fleet Rollout Scaling Now
Wind farm with many turbines representing the GE 1.5 fleet
Download PitchPro 2000 One-Pager

Industries We Serve

High-torque, high-efficiency motor systems engineered for the most demanding applications.

Wind turbines at sunset

Energy

Wind, Oil & Gas, Grid Infrastructure

From pitch systems on aging wind fleets to downhole drilling motors and grid-scale energy storage, the HET architecture delivers the torque density and fault tolerance that energy applications demand. Our PitchPro 2000 is already modernizing the GE 1.5 fleet.

80%+ Pitch downtime reduction
Industrial pump station

Industrial

Pumps, Actuators, Compressors

Industrial motors drive 45% of global electricity consumption.1 The HET's 2× torque density means smaller, lighter motors that eliminate gearboxes in pump drives, linear actuators, and compressor systems — reducing both footprint and maintenance burden.

2× Torque density

1IEA 4E & ABB, 2023. Electric motor systems account for over 45% of global electricity consumption.

Nuclear facility interior

Nuclear

SMR Coolant & Containment Motors

Our CTO has direct experience with 79 of 119 US nuclear plants. The HET's fault tolerance and multi-phase ride-through make it uniquely suited for safety-critical nuclear applications, from small modular reactor coolant pumps to containment system actuators.

79/119 US plants — CTO experience
Military vehicle

Defense

Military Vehicles, Naval & Ruggedized Systems

50% lighter motors mean reduced platform weight for military vehicles and naval propulsion. Built-in fault tolerance ensures mission continuity — the HET degrades gracefully rather than shutting down, a critical advantage in theater.

50% Lighter than legacy
Mining haul truck

Mining

Haul Trucks, Conveyors, Underground Operations

Mining demands maximum torque in minimum space. The HET's direct-drive capability eliminates the gearbox entirely — removing the most common failure point in conveyor drives and haul truck propulsion systems while reducing maintenance windows.

No gearbox Direct drive capability

Where Innovation Begins

Fort Worth, Texas

Our Company

Engineering the Future of Electric Machines

Linear Labs is an industrial motor technology company headquartered in Fort Worth, Texas. We design, build, and deploy patented high-torque motor systems for the world's hardest environments — from wind farms to nuclear facilities, military vehicles to mining operations.

Brad Hunstable, CEO, on the Linear Labs production floor Linear Labs team members inside a turbine hub Linear Labs engineer monitoring 3D printing for motor components
2018 Founded
Fort Worth Headquarters
$40M+ Capital Raised
1,000+ Motors Shipped
90+ Patents

Leadership

The Team Behind the Technology

Brad Hunstable, CEO

Brad Hunstable

CEO & Co-Founder

Founded Ustream (acquired by IBM for $150M). West Point graduate. MBA, Ohio State University. Brings enterprise scaling experience from building and exiting a global technology platform.

Fred Hunstable, CTO

Fred Hunstable

CTO & Co-Founder

90+ patents. Former Director of Nuclear Programs at Raytheon/Walker Engineering with direct experience at 79 of 119 US nuclear plants. The inventor behind the HET architecture.

Erik Hatch, VP Engineering

Erik Hatch

VP Engineering

Former engineering roles at GM, Faraday Future, Saleen, Calnetix, and UQM Technologies. 13+ patents in electric motor and drivetrain design.

James Harrington, VP Manufacturing

James Harrington

VP Manufacturing

Manufacturing leadership at Samsung Semiconductor, Apple, and Motorola. Expert in scaling precision electromechanical production from prototype to volume.

Technical Advisory Board

World-Class Advisors

Dr. John Miller

Michigan State University — Expert in electric machine design and power electronics.

Dr. Babak Fahimi

UT Dallas — Leading researcher in electric motor optimization and control systems.

Dr. Pat McCleer

University of Michigan — Specialist in advanced motor topologies and electromagnetic design.

Mark Carrier

Former Nidec Executive — Deep industry experience in global motor manufacturing and distribution.

Get in Touch

Let's Talk About Your Application

Whether you have a specific technical requirement or want to explore a strategic partnership, we'd like to hear from you.

Thank you for your inquiry. Our engineering team will respond within 2 business days.
Something went wrong. Please email us at sales@linearlabsinc.com.

Linear Labs, Inc.
2600 NE Loop 820, Suite 100
Fort Worth, TX 76137
sales@linearlabsinc.com

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